Fuyu offers the high quality investment casting services and can assist in the production of parts with intricate and complex geometries and excellent surface finishes.
○ Casting Precision CT6-8
○ Surface Roughness Ra6.4-25um
○ Weight Range 0.1-500kgs
Expert Manufacturer of Investment Casting Part
Investment casting, commonly known as lost wax casting or precision casting, encompasses several processes including wax pressing, wax repair, tree assembly, slurry dipping, wax melting, metal casting, and post-treatment.
3D Casting Simulation: A Cost-Effective Alternative to Costly Prototyping
With Fuyu’s expertise in casting simulations, we ensure a stable process, optimizing manufacturing methods through simulation software. This approach minimizes the time and cost associated with iterative sample development while enhancing product quality efficiently. Our engineering development team utilizes cutting-edge hardware and software tools, backed by extensive practical experience and knowledge. Casting simulations offer a high level of process certainty, mitigating technical issues and ensuring projects progress smoothly without delays.
Tooling Making: Tolerance Range: ±0.005 inch
We specialize in crafting tooling tailored to diverse materials and tolerance requirements. The mold flask serves as a container for holding the mold, designed and divided into two halves to facilitate mold creation. Sand molds produced are temporary, necessitating the creation of new molds for each casting. Our team meticulously designs materials and mechanical specifications to ensure optimal casting products.
Sample Development: Exceptional Quality and Dimensional Precision
We refine processes and assess tolerances through sample testing, aligning with client acceptance criteria. Our average sample delivery time is 10 days, ensuring prompt progress and client satisfaction.
Benefits of Investment Casting Process
Enables production of large parts, facilitates formation of intricate shapes and yields high-strength components
Supports high production rates
The dimensional accuracy of investment castings is relatively high, generally up to CT4-6 (sand casting is CT10~13, die casting is CT5~7)
Utilizes water glass casting and low-temperature lost-wax casting processes, capable of casting products ranging from 0.5kg to 100kgs. Commonly used materials include carbon steel, alloy steel, stainless steel, wear-resistant materials, etc.
Provides a superior surface finish compared to general castings, typically achieving Ra.1.6~3.2μm.
Significantly reduces the need for machining equipment and processing time, leading to substantial savings in metal raw materials.
Allows for casting complex shapes in various alloys, particularly high-temperature alloys.
Custom Investment Casting Parts We Offered
Our advanced precision casting technology offers you significant advantages: Compared to traditional CNC machining, this technology substantially reduces mold costs and per-piece costs, allows for complex geometric shapes, achieves mirror-like surface finishes, and uses professional polishing techniques executed by experienced technical personnel.
Challenges experienced within the existing supply chain?
—— Why Choose Fuyu
Partnering with us grants you entry to top-tier investment casting services in China. We commit to delivering bespoke casting solutions of superior quality that conform to the strictest standards of the industry.
Unsatisfactory Quality
The quality of products delivered by existing suppliers does not meet their expectations or standards, such as:
Dimensional Deviations
Internal Defects like Flash, Burr, Sink Marks, scratches, pits, or stains.
Heat Treatment Issues
Surface Coating Problems
Delivery Delays
The existing supplier fails to deliver the product as agreed, you may face production line disruptions or other problems.
Adherence to agreed-upon delivery timelines is crucial. We are always optimizing logistics and production processes to ensure on-time deliveries, minimizing disruptions for the customer.
Poor Customer Service
The existing suppliers with poor customer service, poor communication or lack of timely response.
We aim to establish transparent communication channels, provid prompt responses, and address customer concerns are vital for effective customer service.
Technical Capabilities
The supplier is unable to provide the required technical capabilities or innovative solutions
Staying updated on technological advancements and investing in relevant capabilities are crucial for us. We aim to provide innovative solutions and adapt to evolving technical requirements.
Changes in Requirements
A customer’s business needs may change over time. And the current supplier is unable to adapt to these changes or provide flexibility
Flexibility is key to accommodating changing customer requirements. We are able and willing to adapt to customer’s business needs and offer tailor solutions.
Price Competitiveness
Reevaluate current relationship with a supplier because of a more affordable supplier or due to changes in market prices.
Regularly reviewing and adjusting pricing strategies is essential for customers to remain competitive. We offer cost-effective solutions and transparent pricing to improve customer satisfaction.
FAQ You May Concerned
—— Most frequent questions and answers
Unlike conventional sand casting or other casting processes, investment casting prioritizes meticulous detail and accuracy. It utilizes robust, high-temperature-resistant metal molds to produce thinner, lighter, and more precise components, reducing the need for subsequent machining operations and minimizing material wastage.
Investment casting is esteemed for its exceptional surface finish, precise dimensional control, and remarkable mechanical properties. Widely embraced in industries such as aerospace, automotive manufacturing, medical devices, and energy, precision casting meets the stringent demands of applications necessitating precision and performance.
Quality control remains paramount throughout the precision casting process. Stringent material testing, meticulous mold manufacturing, continuous process monitoring during casting, and comprehensive final product inspections ensure that each casting adheres to design specifications and industry standards. This rigorous quality control guarantees the reliability and performance of the products.
Investment casting proves ideal for projects that demand high precision and quality castings. If your project involves intricate geometries, exceptionally smooth surface finishes, precise dimensional tolerances, or specialized materials, precision casting may be the optimal solution. We offer customized investment casting solutions tailored to your specific requirements.
Investment casting’s tooling cost is cheaper than other casting services. For projects with complicated requirements, investment casting is more suitable and cheaper than CNC Machining.
Common examples of investment casting include the production of pump and valve parts, components utilized in marine applications, military weaponry, mining and forestry machinery, belt buckle as well as turbine blades employed in aerospace engines.
